Aluminum extrusions are important in the construction and manufacturing of modern industry. They are lightweight, powerful, and flexible in nature. Custom & OEM aluminum extrusions (original equipment manufacturer) Aluminum Extrusions offers several customized solutions.
This is to fulfill the performance and design requirements. However, in this post, let’s explore what are OEM and custom aluminum extrusions, their advantages, applications, and how to get in bulk.
What Are Custom & OEM Aluminum Extrusions?
Aluminum extrusion is a manufacturing process where you heat the aluminum billets and force them through the die that creates shapes with long sizes. Moreover, they maintain a consistent cross-sectional profile. This produces a versatile material to customize in both functions and forms.
- Custom Extrusions: These are aluminum profiles that meet the specific design requirements that cannot be done with standard custom extrusion aluminum profile. They are customized to unique shapes, dimensions, and performance characteristics.
- OEM Extrusions: OEM aluminum extrusions are for specific equipment of products with the help of an original manufacturer of equipment. These extrusions are designed to fit into a huge system or assembly that ensures the right performance and compatibility.
Applications of Custom & OEM Aluminum Extrusions
Architecture and Construction
Building facades: Custom extrusions are useful in building facades, which further create unique and aesthetic designs. They also offer structural support while allowing for unique architectural elements.
Door frames and windows: OEM extrusions are also common to use for making door frames and windows. This is ideal because it supports heavy glass panels and is durable as well.
Automotive Industry
Heat Exchangers: OEM extrusions are useful in the heat exchanges that make the proper management of thermal automotive systems efficiently.
Chassis Components: Aluminum parts extrusions are useful in frame components and automotive chassis due to their strength-to-weight ratio and more features. It also enhances the performance and fuel efficiency of the vehicle.
Aerospace Industry
Aircraft Frames: Custom extrusions are used to manufacture lightweight and high-strength components for aircraft frames and interiors.
Structural Elements: OEM extrusions are crucial for creating structural elements that meet stringent safety and performance standards.
Electronic and Technology Industry
Enclosures: Create enclosures with the help of the aerospace industry for electronic devices. This offers cooling and protection while allowing for the best assembly.
Heat Sinks: OEM extrusions work well in the making of heat sinks that manage the dissipation of heat in the electronic components.
Industrial Equipment
Conveyor Systems: To create tracks in the conveyor systems, OEM extrusions are useful. They support the customized applications as well.
Machinery Frames: Custom aluminum extrusions are useful to build frames for several industrial machines. This offers them a chance for customization and strength to fit the right operational requirements.
Consumer Items
Sporting Goods: For the making of sporting goods such as ski poles and bicycle frames, OEM extrusions are useful.
Furniture: For modern furniture designs, OEM extrusions provide aesthetic appeal as well as the right support it requires.
5 Advantages of Custom and OEM Aluminum Extrusions
1. Design Flexibility
Customized solutions custom extrusions provide unique flexibility of designs that allows the designers and engineers to make the right profiles for specific requirements of the clients.
Difficult geometries aluminum extrusion molding technology easily makes the production of difficult designs and shapes. Such designs are difficult or not possible to create with other methods of manufacturing.
2. Cost Efficiency
Less waste extrusion of aluminum into the right shape that clients prefer reduces the material waste. However, it is not the same case with other machining processes.
Economies of scale making extrusions in bulk can result in the saving cost for OEM applications because of economies of scale.
3. Strength and Durability
Corrosion resistance aluminum naturally resists corrosion, which enhances the lifespan of several products by minimizing the repair needs.
High strength-to-weight ratio a good strength-to-weight ratio is offered by aluminum that becomes ideal for applications requiring weight as an important factor.
4. Customization Options
Alloy preferences there are various aluminum alloys available offering several types of properties. This includes good corrosion resistance, better thermal conductivity, and enhanced strength.
Surface finishes custom extrusions can be painted, powder-coated, and anodized for fulfilling the functional requirements and look of the extrusions.
5. Assembly and Ease of Fabrication
Reduced assembly to minimize the need for additional machining and assembly operation, custom extrusions are designed with unique features.
Accuracy extrusions are manufactured with good accuracy, tight tolerances, and consistent performance in parts.
Factors To Consider While Sourcing Quality Custom and OEM Aluminum Extrusions
Design Specifications
Performance requirements for any performance criteria, such as load-bearing capacities, environmental conditions, and thermal conditions, it helps.
Brief drawings It offers brief drawings and 3D models of the design to make sure that the extrusions are meeting the exact requirements.
Selection of Supplier
Quality control make sure that the supplier has a strict process of quality control to provide the best quality extrusions for specific demands.
Capabilities and experience select and work with the suppliers with top-notch experience in producing the OEM extrusions that are customized for your industry. Keep a check on their capabilities and manage large volumes and complex designs.
Material and Alloy Selection
- Cost vs. Performance: Balance the cost of various other alloys with the preferred characteristics of performance to get the best value.
- Suitability: Choose the right aluminum alloy based on the applications’ requirements, including corrosion resistance, machinability, and strength.
Production Lead Times
Planning let the modern design, production process, and prototyping have enough time. The custom extrusions may have longer lead times as compared to standard profiles.
Cost Considerations
Budget cost considerations are very important because of custom and OEM extrusions that include production costs and design tooling. Get the best quotes and compare them with alternative solutions.
Conclusion:
Custom and OEM aluminum extrusions are the basics and important for various industries. They provide customized solutions that enhance the performance, functionality, and visual appeal.
From automotive to construction to consumer products and electronics, these industries offer the best and unique efficiency along with flexibility. Understanding the advantages, applications, and to consider custom and OEM extrusions is important. Make wise choices and get the best results.
HK Aluminum offers the best aluminum extrusions supplier in the market, which is affordable and provides quality results! Get free quotes right away.
